← Field Notes Safety No. 05

"It's only 12 volts" starts fires

The danger was never the voltage.

Twelve volts won't shock you through dry skin, and that fact has convinced a lot of people a 12V system is harmless. It's the most dangerous misunderstanding in DIY off-grid.

A dropped wrench across two terminals doesn't give you a tingle. It gives you an arc flash, molten metal, and a fire in under a second.

The non-negotiables:

Fuse every positive conductor as close to the battery as physically possible. The fuse protects the wire, not the device. Any unfused length between battery and first fuse is a bomb the length of that cable.

Size wire to current AND length. Undersized wire doesn't trip anything — it heats up inside a wall where you can't see it.

Use the right fuse class. Every fuse has an interrupt rating: the maximum fault current it can safely break. A cheap blade fuse facing a lithium bank's fault current can arc internally instead of clearing. Class T exists for exactly this.

Take off the metal. Rings, watches, bracelets. Tape your wrench. One terminal at a time.

More on Safety